"This site requires JavaScript to work correctly"
Header minimieren

Anton Schmailzl

Zentrum für angewandte Forschung

TC Parsberg/Lupburg

Operative Leitung

1.18

09492/8384-101

Sortierung:
Zeitschriftenartikel

  • Johannes Käsbauer
  • Anton Schmailzl
  • J. Prehm
  • T. Loose
  • S. Hierl

Simulation of Quasi-Simultaneous Laser Transmission Welding of Plastics: Optimization of Material Parameters in Broad Temperature Range

In: Procedia CIRP vol. 94 pg. 737-741.

  • (2020)

DOI: 10.1016/j.procir.2020.09.136

Thermo-mechanical simulation offers great opportunities to optimize welding processes of plastics. For realistic simulation, the temperature dependent mechanical properties need to be implemented from ambient temperature to temperatures above the flow temperature. Standard test methods are insufficient for characterization in the entire temperature range because close to the flow temperature the material is too soft for tensile tests and too stiff for rheometry. Therefore, an optimization strategy is developed, that determines unknown material parameters by testing in welding simulations. The unknown parameters are iteratively adjusted to minimize the mismatch between computed and measured set-paths. Thus, important process characteristics are calculated realistically, enabling the computer aided assessment of the weld quality.
  • Extern
  • DIGITAL
  • NACHHALTIG
Vortrag

  • Johannes Käsbauer
  • Anton Schmailzl
  • T. Loose
  • S. Hierl

Thermo-Mechanical Modeling of Quasi-Simultaneous Laser Transmission Welding using LS-DYNA with Focus on Accuracy of Heat Input Calculation

In: Technology Day 2020 - Plastics on the test rig

Traboch, Österreich

  • 04.03.2020 (2020)
  • Extern
  • NACHHALTIG
  • DIGITAL
Vortrag

  • Johannes Käsbauer
  • Anton Schmailzl
  • T. Loose
  • S. Hierl

Potentials of the EFG-Method for Modeling Quasi-Simultaneous Laser Transmission Welding Considering the Melt Flow

In: Simulationsforum 2019 Schweißen und Wärmebehandlung

Weimar

  • 05.-07.11.2020 (2020)
  • Extern
  • DIGITAL
  • NACHHALTIG
Zeitschriftenartikel

  • Anton Schmailzl
  • Johannes Käsbauer
  • J. Martan
  • P. Honnerová
  • F. Schäfer
  • Maximilian Fichtl
  • T. Lehrer
  • L. Prušáková
  • J. Tesař
  • J. Skála
  • M. Honner

Measurement of core temperature through semi-transparent polyamide 6 using scanner-integrated pyrometer in laser welding

In: International Journal of Heat and Mass Transfer vol. 146 pg. 118814.

  • (2020)

DOI: 10.1016/j.ijheatmasstransfer.2019.118814

Predicting the core temperature during welding is an ambitious aim in many research works. In this work, a 3D-scanner with integrated pyrometer is characterized and used to measure the temperature during quasi-simultaneous laser transmission welding of polyamide 6. However, due to welding in an overlap configuration, the heat radiation emitted from the joining zone of a laser transmission weld has to pass through the upper polymer, which is itself a semi-transparent emitter. Therefore, the spectral filtering of the heat radiation in the upper polymer is taken into account by calibrating the pyrometer for the measurement task. Thermal process simulations are performed to compare the temperature field with the measured temperature signal. The absorption coefficients of the polymers are measured, in order to get precise results from the computation. The temperature signals during welding are in good agreement with the computed mean temperature inside the detection spot, located in the joining area. This is also true for varying laser power, laser beam diameter and the carbon black content in the lower polymer. Both, the computed mean temperature and the temperature signal are representing the core temperature. In order to evaluate the spatial sensitivity of the measurement system, the emitted heat radiation from both polymers is calculated on basis of the computed temperature field. Hereby it is found, that more than 90 percent of the detected heat radiation comes from the joining area, which is a crucial information for contact-free temperature measurement tasks on semi-transparent polymers.
  • Extern
  • NACHHALTIG
  • DIGITAL
Zeitschriftenartikel

  • Johannes Käsbauer
  • Anton Schmailzl
  • U. Weber
  • S. Hierl
  • T. Jaus
  • M. Schwalme

Simulationsgestütze Evaluierung von Strahloszillationsmustern beim quasi-simultanen Laser-Durchstrahlschweißen.

In: Joining Plastics - Fügen von Kunststoffen pg. 102-109.

  • (2019)
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • B. Quandt
  • S. Hierl
  • M. Schmidt

Correlation between Joint Strength and Process Temperature in Quasi-Simultaneous Laser Transmission Welding of Polyamide 6

pg. 1-10.

  • (2019)
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hüntelmann
  • T. Loose
  • Johannes Käsbauer
  • F. Maiwald
  • S. Hierl

Potentials of the ALE-Method for Modeling Plastics Welding Processes, in Particular for the Quasi-Simultaneous Laser Transmission Welding

In: Mathematical Modelling of Weld Phenomena 12. Selected peer reviewed papers from the 12th International Seminar Numerical Analysis of Weldability, September 23 – 26, 2018 Graz - Schloss Seggau - Austria (Mathematical Modelling of Weld Phenomena) pg. 965-978.

Graz, Österreich

  • (2019)

DOI: 10.3217/978-3-85125-615-4-51

The Arbitrary-Lagrangian-Eulerian-Method (ALE-Method) offers the possibility to model the quasi-simultaneous laser transmission welding of plastics, in which a squeeze-flow of molten plastic occurs. It is of great interest to get a deeper understanding of the fluid-structure-interactions in the welding zone, since the occurring squeeze-flow transports heated material out of the joining zone, causing a temperature decrease inside. In addition, the numerical modelling offers the possibility to investigate the flow conditions in the joining zone. The aim of this article is to show the potentials of the ALE-Method to simulate the quasi-simultaneous laser transmission welding with the commercially available software LS-DYNA. The central challenge is to realize a bi-directional thermo-mechanically coupled simulation, which considers the comparatively high thermal expansion and calculates the interactions of solid and melted plastic correctly. Finally, the potentials of the ALE element formulations for the mathematical description of welding processes are shown, especially for those with a squeeze-flow.
  • Extern
  • NACHHALTIG
  • DIGITAL
Vortrag

  • Anton Schmailzl
  • Korbinian Schröcker
  • Ludwig Gansauge
  • Andrey Prihodovsky

Potenziale von hybriden Fertigungsprozessketten

In: 1. TRIOKON 2019 – Die ostbayerische Transferkonferenz für Wirtschaft, Wissenschaft und Gesellschaft

Regensburg

  • 27.09.2019 (2019)
  • TC Parsberg/Lupburg
  • DIGITAL
Zeitschriftenartikel

  • Anton Schmailzl
  • B. Quandt
  • M. Schmidt
  • S. Hierl

In-Situ process monitoring during laser transmission welding of PA6-GF30

In: Procedia CIRP vol. 74 pg. 524-527.

  • (2018)

DOI: 10.1016/j.procir.2018.08.131

Quasi-simultaneous laser transmission welding is preferably used for packaging sensors and electronics. In order to protect the components from moisture, a hermetic encapsulation is needed. However, local weld seam interruptions cannot be identified with the commonly used set-path monitoring. By using a pyrometer, coaxially integrated into a 3D-scanner, gaps between the joining partners can be allocated on basis of the measured temperature. However, the scattering of the heat radiation, especially caused by the fiber reinforcement of the plastics, leads to a reduction of the accessible heat radiation, which makes the identification of gaps considerably more difficult. The herein used experimental setup is characterized by a small detection spot and only by a slight weakening of the heat radiation inside the scanner. Hence, for welding PA6-GF30, the detection of small sized gaps is possible, even if a glass fiber content of 30 percent (wt.) and a weld seam width with approximately 1 mm are given.
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Johannes Käsbauer
  • Anton Schmailzl
  • S. Hierl

Simulationsgestützte Prozessentwicklung beim Laser Durchstrahlschweißen von Thermoplasten ohne absorbierende Füllstoffe

pg. 1-9.

  • (2018)
  • Extern
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Steger
  • S. Hierl

Herausforderungen bei der Integration einer pyrometrischen Temperaturmesstechnik in 3D-Laserscansysteme

pg. 48-56.

  • (2017)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • B. Geissler
  • F. Maiwald
  • T. Laumer
  • M. Schmidt
  • S. Hierl

Transformation of Weld Seam Geometry in Laser Transmission Welding by Using an Additional Integrated Thulium Fiber Laser

pg. 1-10.

  • (2017)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Johannes Käsbauer
  • Anton Schmailzl
  • S. Hierl

Simulative investigation on the influence of material- and process parameter on quasi-simultaneous laser transmission welding . Poster Session

In: Applied Research Conference 2017. ARC 2017: 7 July 2017, München (Konferenz im Forschungsmaster - Master of Applied Research, MAPRby)

Berlin

  • (2017)
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hierl

Scanner-integrierte Temperaturmesstechnik beim Laser-Durchstrahlschweißen

pg. 181-192.

  • (2017)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • F. Maiwald
  • Anton Schmailzl
  • S. Hierl

Thermo-mechanical computation of weld seam geometry in laser transmission welding

In: Applied Research Conference 2017. ARC 2017: 7 July 2017, München (Konferenz im Forschungsmaster - Master of Applied Research, MAPRby)

Berlin

  • (2017)
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • D. Armbruster
  • M. Dostalek
  • S. Steger
  • S. Hierl

Strahlführungs- und -formungskonzept zur koaxialen Temperaturmessung beim scanner-basierten Laser-Durchstrahlschweißen

pg. 201-204.

Regensburg

  • (2017)
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hierl
  • M. Schmidt

Gap-Bridging during Quasi-Simultaneous Laser Transmission Welding

pg. 1073-1082.

Bamberg

  • (2016)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • S. Steger
  • Anton Schmailzl
  • M. Dostalek
  • D. Armbruster
  • S. Hierl

Entwicklung einer Systemtechnik für das quasisimultane Laser-Durchstrahlschweißen von 3D-Kunststoffbauteilen mit Temperaturmessung und Spanndruckregelung

pg. 37-38.

Kiel

  • (2016)
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Steger
  • M. Dostalek
  • S. Hierl

Online process monitoring at quasi-simultaneous laser transmission welding using a 3D-scanner with integrated pyrometer

pg. 9736J1-7.

  • (2016)

DOI: 10.1117/12.2211705

Quasi-simultaneous laser transmission welding is a well-known joining technique for thermoplastics and mainly used in the automotive as well as in the medical industry. For process control usually the so called set-path monitoring is used, where the weld is specified as "good" if the irradiation time is inside a defined confidence interval. However, the detection of small-sized gaps or thermal damaged zones is not possible with this technique. The analyzation of the weld seam temperature during welding offers the possibility to overcome this problem. In this approach a 3D-scanner is used instead of a scanner with flat-field optic. By using a pyrometer in combination with a 3D-scanner no color-corrected optic is needed in order to provide that laser- and detection-spot are concentric. Experimental studies on polyethylene T-joints have shown that the quality of the signal is adequate, despite the use of an optical setup with a long working distance and a small optical aperture. The effects on temperature are studied for defects like a gap in the joining zone. Therefore a notch was milled into the absorbent polymer. In case of producing housings for electronic parts the effect of an electrical wire between the joining partners is also investigated. Both defects can be identified by a local temperature deviation even at a feed rate of four meters per second. Furthermore a strategy for signal-processing is demonstrated. By this, remaining defects can be identified. Consequently an online detection of local defects is possible, which makes a dynamic process control feasible.
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hierl

Rechenzeitoptimierte Temperaturfeldberechnung beim quasisimultanen Laser-Durchstrahlschweißen

pg. 1-15.

  • (2015)
  • Extern
  • DIGITAL
  • NACHHALTIG
Zeitschriftenartikel

  • S. Steger
  • M. Dostalek
  • Anton Schmailzl
  • S. Hierl

Fehlstellen sicher erkennen. Pyrometerbasierte Temperaturmessung beim quasi-simultanen Laser-Durchstrahlschweißen.

In: Kunststoffe vol. 105 pg. 55-58.

  • (2015)
  • Extern
  • NACHHALTIG
  • DIGITAL
Zeitschriftenartikel

  • M. Dostalek
  • S. Steger
  • Anton Schmailzl
  • S. Hierl

Detecting Defects Reliably. Pyrometer-Based Temperature Measurement during Quasi-Simultaneous Laser Transmission Welding.

In: Kunststoffe International vol. 105 pg. 37-40.

  • (2015)
The integration of a broadband pyrometer in a 3-D scanner enables a continuous and local temperature measurement during the quasi-simultaneous laser transmission welding process. Welding tests on polyethylene samples show that defects can be clearly identified based on the temperature signal, despite a high scanning velocity.
  • Extern
  • DIGITAL
  • NACHHALTIG
Zeitschriftenartikel

  • Anton Schmailzl
  • S. Steger
  • S. Hierl

Process Monitoring at Laser Welding of Thermoplastics. 3D‐scanner with integrated pyrometer enables online temperature monitoring at quasi‐simultaneous laser transmission welding

In: Laser Technik Journal vol. 12 pg. 34-37.

  • (2015)

DOI: 10.1002/latj.201500029

A pyrometer, integrated into a 3D‐scanner, offers the possibility to measure the weld seam temperature at quasi‐simultaneous laser transmission welding. Experimental studies have shown that gaps located in the joining zone can be identified by a temperature rise even at a high scanning velocity. This enables the implementation of algorithms for observation and control strategies.
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hierl

Rechenzeitoptimierte Temperaturfeldberechnung zur virtuellen Prozessauslegung des quasisimultanen Laser-Durchstrahlschweißens

pg. 75-77.

Kiel

  • (2014)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hierl

FE-Modellbildung der Strahl-Stoff-Wechselwirkung beim Laser-Durchstrahlschweißen in ANSYS 14.0

pg. 1-15.

  • (2014)
  • Extern
  • DIGITAL
  • NACHHALTIG
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hierl

Thermo-mechanische Struktursimulation mit ANSYS Workbench 14.0 am Beispiel des Laser-Durchstrahlschweißens

pg. 1-16.

  • (2013)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • S. Hierl

Hierl, S.: Online-Prozessüberwachung beim Quasi-Simultanen Laser-Durchstrahlschweißen von Kunststoffen

pg. 1-7.

  • (2013)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl

On-axis process monitoring of quasi-simultaneous laser transmission welding of polymers

In: Applied Research Conference 2013, ARC 2013. 17th and 18th October 2013, Deggendorf (Konferenz im Forschungsmaster - Master of Applied Research, MAPRby) pg. 374-378.

Aachen

  • (2013)
  • Extern
  • NACHHALTIG
  • DIGITAL
Zeitschriftenartikel

  • Anton Schmailzl
  • S. Hierl
  • M. Sieben
  • F. Brunnecker

Optimierung der Spanndruckverteilung beim Laserdurchstrahlschweißen komplexer Bauteile mittels FE-Berechnung

In: Joining Plastics - Fügen von Kunststoffen vol. 7 pg. 30-34.

  • (2013)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • S. Talbot
  • S. Hierl
  • Anton Schmailzl

Thermische FEM-Simulation des Laser-Durchstrahlschweißens

pg. 45-46.

Kiel

  • (2013)
  • Extern
  • NACHHALTIG
  • DIGITAL
Beitrag in Sammelwerk/Tagungsband

  • Anton Schmailzl
  • T. Amann
  • M. Glockner
  • M. Fadanelli
  • M. Wagner
  • S. Hierl

Finite element analysis of thermoplastic probes under tensile load using ls-dyna compared to ansys workbench 14 in correlation to experimental investigations

pg. 1-10.

  • (2012)
  • Extern
  • DIGITAL
  • NACHHALTIG